Ablaufschema einer Bestellung: Wareneingang im Lager, Einlagerung ins Regal, Kommissionierung nach Pickliste, Verpacken, Etikettieren, Übergabe an den Paketdienst, Zustellung beim Kunden sowie ein Rückweg für Retouren zurück ins Lager.

Fulfillment

Fulfillment refers to everything that happens after an online order: storing goods, picking them, packing them, shipping them, and handling returns. Many retailers outsource this work to specialized providers who operate entire warehouses for this purpose.

When you order something online, it takes only seconds until you hit the buy button. After that, the real work begins. Someone has to find the item in the warehouse, put it in a box, stick on a label, and hand the package over to the courier. This exact chain of steps is called fulfillment. The English word means something like fulfilling, and what’s meant here is fulfilling an order. This also includes the unpleasant part: the return, when the pants don’t fit you.

Why customers get impatient after two days

Fulfillment determines whether an online shop works. A retailer can have the most beautiful website. If the package only arrives after two weeks or the wrong item is inside, the customer won’t come back. Large providers have raised expectations considerably. Next-day delivery is now considered normal by many.

On top of that comes cost pressure. In online retail, warehousing, packaging, and shipping are often the largest expense item after purchasing the goods themselves. For clothing, on average around 40 percent of orders are sent back. Every one of these returns has to be unpacked, inspected, and restocked. That costs money without a single euro of revenue remaining.

That’s why fulfillment is also a topic on the stock market. When a retail corporation reports declining margins, logistics costs are often behind it. And when a company announces a new distribution center, that’s news worth reporting.

From the shelf into the box

The process is similar everywhere. First, the goods arrive at the warehouse and are logged in. Then they sit on shelves, often not sorted by product category but distributed chaotically. That sounds illogical, but it saves walking distances because a computer keeps track of every storage location. When an order comes in, the software generates a picking list. An employee or a robot gathers the items together.

Then comes the packing. Software suggests the appropriate box size so that as little air as possible is shipped along. Finally, the shipping label is printed and the package is pushed onto the correct loading ramp. Modern facilities use mobile robots for this, which drive entire shelving units to the packing stations. The human no longer walks to the goods; instead, the goods come to the human.

Artificial intelligence plays a role in several places. Forecasting models estimate how much of an item will be purchased next week, so that the goods are stored in the right warehouse. Image recognition checks whether the box really contains the correct item. And gripping robots learn to pick up differently shaped objects, which is surprisingly difficult for machines.

Who packs the parcels for the retailers

The best-known model is Amazon's. Under the Fulfillment by Amazon program, or FBA for short, a small retailer sends its goods to an Amazon warehouse. Amazon takes care of storage, shipping, and returns and keeps a fee for doing so. For the retailer, this means: less work of their own, but also less control and dependency on a single partner.

Alongside this, there are many independent fulfillment providers. They work for several shops at the same time and are also called contract logistics providers in the industry. A term that is often confused with this is logistics. Logistics is the umbrella term for all flows of goods, including between factories. Fulfillment specifically means the journey of the individual order to the front door.

In everyday life, you usually only notice the traces of this. The sender on the package is a place you’ve never heard of. The tracking shows three different companies. And in the pre-Christmas season, long delivery times. That’s the moment when fulfillment reaches its limits.

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